Xylem IMDWT R02 Model DWT Deep Well Turbine Pumps Uživatelský manuál

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MODEL DWT
DEEP WELL TURBINE PUMPS
InstallatIon, operatIon and MaIntenance InstructIons
InstructIon Manual
IMDWTR02
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Strany 1 - MODEL DWT

MODEL DWTDEEP WELL TURBINE PUMPSInstallatIon, operatIon and MaIntenance InstructIonsInstructIon ManualIMDWTR02

Strany 2 - Owner’s Information

10FOUNDATION AND PIPINGSUB BASE (SOLE PLATE) INSPECTIONSub base and sole plate are terms in common use to describe a general class of solid steel plat

Strany 3 - Table of Contents

11Never draw piping into place by forcing the flange connections of the pump. Pipe strain will adversely effect the operation of the pump resulting in

Strany 4 - General Precautions

12INSTALLING THE COLUMNOPEN LINESHAFTLineshafts are coupled with threaded or keyed couplings. Column pipe may be threaded or flanged. When provided, s

Strany 5

13Figure 7 5. Hoist column section over pump, keeping tension on tail rope. With column in a vertical position, remove drag-line and traveling bloc

Strany 6 - Installation

14 3. Remove coupling guard if provided. Attach a sling to the lifting lugs on the side of the discharge head through windows and hoist discharge h

Strany 7

15 6. Install the split gland and screw nuts on the split gland studs. Tighten nuts then relieve the nuts and tighten finger tight. If discharge pres

Strany 8

16 2. Clean the surface of the discharge head where the tension plate will be mounted and remove any nicks or burrs with a fine flat file. Clean th

Strany 9

17Never check motor rotation with the drive coupling in place. The bore clearance between the drive coupling and the pump shaft O.D. is so close that

Strany 10

18Pump Startup And OperationPRE-START PROCEDUREConsult the applicable manufacturer’s instructions for detailed information for the prime mover (electr

Strany 11

19 5. For open lineshaft pumps, with the pump in operation, there should be some leakage at the stuffing box packing. The correct leakage rate is a

Strany 12

2ForewardThis manual provides instructions for the Installation, Operation, and Maintenance of Goulds Water Technology Deep Well Turbine (DWT) Pumps.

Strany 13

20PREVENTIVE MAINTENANCE SCHEDULE TIME INTERVAL PROCEDURE (in operating hours) Clean dirt, oil and grease from driver and discharge head. As req

Strany 14

21 Manufacturer Recommended Food Machinery Lubricants Chevron Chevron Chevron Texaco Corp. #FM Grease EP2 *#Lubricating Oil FM32 Texaco Texa

Strany 15

22TROUBLESHOOTING TROUBLE PROBABLE CAUSE REMEDY 1. Pump does not start A. Electrical circuit open or not Check circuit and correct. compl

Strany 16

23TROUBLESHOOTING TROUBLE PROBABLE CAUSE REMEDY 6. Pump takes too much A. Damaged impeller Inspect, replace if damaged. power B. Foreign o

Strany 17

24Disassembly And ReassemblyDISASSEMBLYBefore working on pump or motor, lock out driver power to prevent accidental startup and physical injury.NOTE:

Strany 18 - Pump Startup And Operation

25INSPECTION AND REASSEMBLYINSPECTION AND REPLACEMENT 1. Clean all pump parts thoroughly with a suitable cleaner. 2. Check bearing retainers for

Strany 19 - Preventive Maintenance

26 6. Hold impeller firmly against the suction bowl/bell and drive the taperlock into place with a taperlock driver, (See Figure 14). After the imp

Strany 21

28LIMITED WARRANTYCompany warrants title to the product(s) and, except as noted with respect to items not of Company’s manufacturer, also warrants the

Strany 22 - TROUBLESHOOTING

3Table of ContentsSUBJECT PAGESafety ...

Strany 23

4Safety InstructionsDANGERWARNINGCAUTIONWARNINGHazardous voltagecan shock, burn orcause death. • Other personal protective equipment to protect again

Strany 24 - Disassembly And Reassembly

5MATERIALS AND EQUIPMENT REQUIREDThe material and equipment necessary for installation of the pump will vary with the size of the pump and the type of

Strany 25

6Uncontrolled Long Term Storage PreparationsWhen applicable to the pump, storage periods over six months require the preceding storage procedure and s

Strany 26 - Repair Parts

7DISCHARGE HEAD ASSEMBLY ITEM DESCRIPTION 608 HEADSHAFT 604 ADJUSTING NUT 730 GIB KEY 622 SLINGER 600 DISCHARGE HEAD 617 STUFFING BOX BEARI

Strany 27

8HEAD ASSEMBLY ITEM DESCRIPTION 608 HEADSHAFT 604 ADJUSTING NUT 730 GIB KEY 600 DISCHARGE HEAD 630 OIL RESERVOIR 623 TENSION NUT 625 TEN

Strany 28

9Figure 3 Enclosed Lineshaft PumpsHEAD ASSEMBLY ITEM DESCRIPTION 608 HEADSHAFT 604 ADJUSTING NUT 730 GIB KEY 600 DISCHARGE HEAD 630 OIL RE

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